Smart PS Converter
The Smart PS Converter provides real-time temperature monitoring on the inner surface of the converter shell to prevent permanent shell damage and safety incidents caused by molten material leakage. Surface temperature sensors are installed on the inner shell of the PS converter to continuously measure thermal conditions during operation. The system digitizes temperature data to establish a reliable monitoring environment for safer converter operation.
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Smart PS Converter Monitoring
Inner Shell Temperature Monitoring
Surface temperature sensors installed on the inner shell of the PS converter continuously measure temperature conditions in real time
Temperature Distribution by Section
Multi-point temperature data is visualized by section to identify localized abnormal temperature rise on the converter shell
Temperature Trend and Heat Loss Monitoring
Temperature data is accumulated over time and displayed as trend graphs to monitor temperature changes during converter operation
Benefits
Safety
- Real-time monitoring of inner shell temperature enables early detection of abnormal temperature rise inside the PS converter
- Early Identification of abnormal thermal conditions helps prevent permanent shell damage caused by molten material leakage
- Continuous temperature monitoring reduces reliance on manual inspection in high-temperature areas
- Visual alarms triggered by hot spot detection support faster operator response during abnormal situations
Productivity Improvement
- Stable visibility into converter thermal conditions supports consistent supervision of PS converter operation
- Real-time monitoring reduces uncertainty related to converter shell condition during operation
- Continuous temperature trend observation enables smoother operational monitoring
- Integrated monitoring screens provide clear operational status without additional manual checking
Cost Reduction
- Early detection of abnormal temperature rise helps avoid permanent damage to the converter shell
- Data-based observation of thermal conditions reduces the risk of excessive repair or replacement
- Timely identification of abnormal heat patterns helps minimize unplanned maintenance work
- Reduced dependence on manual inspection lowers maintenance effort and associated costs