IRS

PLUS

IRS - Intelligent Real-Time System

Intelligent Real-Time System

HEAT DX

SaaS Solution

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Innovative Provider of ESG/Carbon-Neutral Solution

We extract real-time data from equipment and refractories used in extreme

environments to optimize their usage and minimize operator access through stages

of monitoring, analysis, and algorithm refinement

Solution

Data Service

Data & Benefit

Data
	Real-time data measurement
	Surface Temperature data of equipment
	Temperature data at location / depth of refractory
	Real-time location tracking data (process)

Analysis
	Data analysis and Deep learning
	Optimization of equipment usage, temperature optimization by steel grade / operation
	Process-specific temperature matching. Real-time prediction of molten metal temperature data

Benefit of Soultion

· Less stoppage and more work time in operations : By leakage prevention

- Securing more profitability by enabling more seamless operations

· Real-time prediction of molten metal temperature data

· Case : 10% increase of operation hours

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· Energy saving (ESG / Carbon-Neutral)

- Optimization of equipment preheating and minimization of carbon emission

· Cost reduction

- Optimizing refractory usage by predicting refractory lifetime

· Case : 10% cost savings achieved through refractory optimization

· Preventive Solution for Industrial Accidents

- No need for worker access for equipment status check during operation

- Prevention of safety accidents such as explosions and molten metal leakage

· Case : Improvement of Safety management grade

Sensor Type

Sensor	Data	DX
Erosion Sensor	Refractory Erosion Rate Data Refractory Erosion Speed Data	Creation of Pattern under Operation (Evaluation of Abnormality) Optimization of Optimal Usage Energy Efficiency Analysis Quantitatively Optimization of Equipment & Refractory
Surface Temp. Sensor	Equipment Surface Temp. Profile Data Equipment Surface Max Temp. Data

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IRS(Intelligent Real-time System) extracts Data of equipment and refractory under extreme environment.

Erosion Sensor and Surface Temperature Sensor DX solution enables to monitor refractory erosion status (Location and Depth) through Big Data analysis on surface temperature changes due to erosion.

IRS is the most optimized solution for Carbon Neutrality and ESG.

Data Reliability

IRS would show customers a) real-time status of the equipment and b) the trends of temperature data over time for customers’ equipment on a real-time basis, which indicates three crucial points

Higher range of detectable temperature (up to 1,350℃)
Lower error rate (0.5% at 1,350℃)
Data Linearity (detectable during actual operation)

[ As-Is Method by Thermal Imaging Camera ]

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Thermal imaging camera provides less trustworthy data and less operational optionality than IRS.

Technical comparison

	Surface Temp. Sensor	Thermal Imaging Camera
Temperature Measurement Range	Normal Temp. ~ Max 1,350℃)	Normal Temp. ~ Max 1,200℃
Accuracy (Based on 1,000℃)	99%	80%
Data measurement range	Entire Surface (360º)	Visual angle (max 120℃)
Data measurement interval	Minimum 3 cycle/sec	3 cycle/hour (Manual measurement) 1 cycle/min (Automatic measurement)
Measurement from Inside the equipment	Possible	Impossible
Real-time measurement (Fixed/Moving equipment)	Possible	Limited
Manufacturing Company		FLIR Systems, FLUKE, Testo, Optris

Strategic Positioning

Sensor & Solution(Extreme Environment, Real-time Measurement)

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Data-Big data(Extreme Environment, Data Reliability)

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