Solution

EXCELLO'S REAL-TIME PROCESS

ACCUMULATED REFERENCE

 

World’s leading companies has proven our solution.
Increase work site efficiency and stability.

 

 

POSCO_PW-INCUB_SAB_VCL 2.png

 

  • Blast
    Furnace
  • Tuyere
    Stock
  • Runner
  • Ladle
  • Waste
    Incinerator

IN THE PAST,

We have successfully finished sensoring and monitoring test with POSCO.

 

THROUGH THE TEST,

Excello proved the technology has resistancy to extreme heat and pressure generated in the equipment.

 

LATELY,

we applied our Solution to different parts of steel making process, and planning to further expand system application to more sectors.

 

Excello’s solution is applicable

to Industries manufacturing Steel, Metal, Mirror, Chemical and

All Industry Or Business In Extream Environment

dealing with Extream Fire and Pressure.

REFERENCE CASE

  •  
  • Blast Furnace

    Main equipment of steel making.
    Combusts materials such as coke and iron ores.

    Refractory Sensor : Internal surface.
    Temperature Sensor : Appliable.
    Surface Sensor : Appliable.
     

    IRS Module Real-time monitoring :
    Refractory erosion
  •  
  • Tuyere Stock

    Component of blast furnace.
    Blows extremely hot wind into the main body.

    Refractory Sensor : Internal surface.
    Temperature Sensor : Appliable.
    Surface Sensor : Internal and external surface.
     

    IRS Module Real-time monitoring :
    Refractory erosion
    Temperature transition
  •  
  • Runner

    Connecting blast furnace and other equipment.
    Filtering out slag from molton iron.

    Refractory Sensor : Internal surface.
    Temperature Sensor : Direct contact sensoring
    Surface Sensor : Appliable.
     

    IRS Module Real-time monitoring :
    Refractory erosion
    Temperature transition
  •  
  • Ladle

    Equipment for pig iron transfer.

    Refractory Sensor : Internal surface.
    Temperature Sensor : Appliable.
    Surface Sensor : Appliable.
     

    IRS Module Real-time monitoring :
    Refractory erosion
  •  
  • Waste Incinerator

    Main Combustor of waste
    Combusts industrial waste to general waste

    Refractory Sensor : Appliable.
    Temperature Sensor : Appliable.
    Surface Sensor : Appliable.
     

    IRS Module Real-time monitoring :
    Refractory erosion

 

PRODUCT

 

SENSOR

Sensors react to certain stated situation by order of the specially developed algorithm.

  •  
  • Refractory Sensor

    Sends signal when directly contacts molton iron.
    Refractrory erosion time, location, and depth data transfers to IRS module.
  •  
  • Temperature Sensor

    Sends signal when directly/indirectly contacts to material or space
    Temperature transition data transfers to IRS module
  •  
  • Surface Sensor

    Sends signal when surface temperature changes.
    Temperature transition data transfers to IRS module

IRS COMMUCATION MODULE

 

Detects signals generated by Excello’s special sensor.
Communication module transfers real-time data to Monitoring system.

  •  
  • IRS Communication Module

    Receives signals sent from sensors.
    Wirelessly transfers data to Monitoring System.

  •  
  •  
  •  

MONITORING SYSTEM

  •  
  • Sensor signal detection and informatization of data
    providing predictable environment for clients in Extreme Environment Industry.
    Wireless transfer of Information on any smart device.

  •  
  •  
Smart Device Monitoring

 

BENEFITS

 

REFRACTORY SENSING

 

  • Productivity

    Faster decision making
    Reducing maintenance hours
    Decreasing number of refractory shift
  • Cost

    Reduction
    Refractory life cycle discovery
    Quantification of refractory usage
  • Safety

    Replaces human labor by sensors.
    human labor accident risk elimination.
    Enabling real-time respondence in emergency.

TEMPERATURE SENSING

 
  • Productivity

    Provision of precise real-time temperature information helps faster decision making.
  • Cost Reduction

    Equipment’s energy loss is detectable. Possibility of each equipment’s temperature comparison.
  • Safety

    Replaces human labor by sensors. Human labor accident risk elimination. Enabling real-time respondence in emergency.
PLUS